Case Study: Bespoke Retractable Tunnel for AJ Morrisroe & Son Limited, Ampthill Depot

Project Overview

AJ Morrisroe & Son required a custom retractable tunnel to provide safe, weatherproof access on a busy construction site. With multiple teams working simultaneously and unpredictable UK weather conditions, they needed a solution that could protect both workers and equipment while remaining flexible as the site layout evolved.

The Challenge

• The site faced weather-related disruptions, delaying project timelines and affecting productivity.
• A tunnel was required to ensure sufficient access around products during on-site work.
• The structure had to be custom-sized and adaptable, allowing repositioning as the project developed.
• Installation needed to be fast and efficient, minimising disruption to ongoing work.

Our Solution

• Tailored Design: Stuart Canvas designed a fully bespoke retractable tunnel, sized precisely for the client’s access requirements.
• Durable Build: Heavy-duty PVC and a robust steel framework were used to withstand harsh weather conditions and frequent use.
• Flexible Deployment: The tunnel could be easily moved and repositioned as the site’s layout changed.
• Expert Installation: Our experienced in-house team completed the installation on schedule, despite challenging site conditions.

The Results

• A durable, weatherproof tunnel designed to provide dry, reliable access for product maintenance and operations.
• Reduced downtime from weather disruptions, keeping the construction project on track.
• A versatile solution that can be reused on future projects, maximising value for Ampthill Precast.

“The install team have completed the replacement of the tunnel panels, it looks great. Just like to say they’ve done a fantastic job with not the best of access and are a credit to your company. Thanks very much, we’ll be in contact again as soon as we need your services.”

Sean Flanagan, AJ Morrisroe & Son

Key Takeaway

This project demonstrates Stuart Canvas’ ability to design, manufacture, and install bespoke retractable tunnels that solve real-world challenges on active construction sites. Ampthill Precast benefited from a flexible, durable, and cost-effective solution tailored to their unique requirements.